LINEBOX-03 Box Packaging Line

The LINEBOX-03 Box Packaging Line is an integrated automated solution designed for efficient and consistent carton forming, sealing, and conveying operations within industrial packaging environments. It combines four coordinated modules – an automatic case erector, motor-driven roller conveyor, non-driven roller conveyor, and automatic box taper – to streamline the process of erecting, transferring, and sealing up to 720 boxes per hour. The line is suitable for manufacturing, logistics, e-commerce, and food industries requiring continuous carton packaging flow. Constructed from high-strength steel and equipped with servo-controlled folding mechanisms, the system delivers consistent output while minimizing human intervention. The modular configuration allows each section to operate in perfect synchronization, maintaining balanced throughput and reducing downtime. With its PLC-based control system, 18 m/min conveyor speed, and compact footprint of 6 m × 2 m, LINEBOX-03 provides enterprises with a cost-effective, durable, and easy-to-maintain solution for automated carton handling and sealing.

LINEBOX-03 Box Packaging Line video

FAQ of LINEBOX-03 Box Packaging Line

1. What is the production capacity of the box packaging line?
   The line produces approximately 720 boxes per hour, equivalent to 12 boxes per minute, depending on carton size and operator efficiency.
2. Which carton dimensions are supported by the system?
   It supports carton sizes from 200–500 mm in length, 200–400 mm in width, and 150–350 mm in height. These limits ensure smooth transfer through each module.
3. What tape types can be used for sealing?
   The box taper operates with BOPP or Kraft tape of 48–60 mm width, standard 75 mm inner core, suitable for most industrial packaging materials.
4. What utilities are required to operate the box packaging line?
   The line runs on AC 220 V / 50 Hz / single phase electrical supply and requires compressed air at 0.6–0.8 MPa for pneumatic functions of the case erector.
5. How many operators are needed?
   Only one operator is typically required to load carton blanks and supervise operation. For higher volume production, a second operator may assist with product loading or palletizing.
6. How long does it take to change carton size?
   Changeover between carton formats is completed within 3–5 minutes using handwheel or pneumatic adjustments. Stored size presets simplify repetitive setups.
7. Can the line be integrated with existing automation?
   Yes, the system features a modular design and can connect to upstream product filling, labeling, weighing, or palletizing lines using standard mechanical and PLC interfaces.
8. What is the total space required for installation?
   The complete line requires approximately 6.1 meters in length and 2.1 meters in width, with an operational clearance of at least 1 meter for safe access and maintenance.
9. What regular maintenance is recommended?
   Routine maintenance includes roller lubrication, belt inspection, and sensor cleaning. Pneumatic filters and tape heads should be checked weekly to ensure continuous operation.
10. What is the expected return on investment (ROI)?
    By automating erection, sealing, and conveying, the line significantly reduces manual labor and material waste, typically achieving ROI within 12–18 months in medium to large production environments.

Specifications of LINEBOX-03 Box Packaging Line

ROI – Operational Efficiency of the LINEBOX-03 Box Packaging Line

The box packaging line reduces manual labor requirements and increases packaging consistency. By automating the forming, sealing, and transfer of cartons, it minimizes the need for multiple operators traditionally required for manual assembly. With an average production capacity of 720 boxes per hour, companies can achieve substantial cost reductions per unit over time. The servo-controlled case erector ensures accurate folding and adhesive application, preventing carton waste and material losses. Integration of a motorized conveyor system with adjustable speed supports continuous workflow and prevents bottlenecks. The investment pays back quickly through improved throughput, reduced downtime, and optimized labor distribution, resulting in an estimated ROI within 12–18 months for medium-volume operations.

Key Features and Benefits of LINEBOX-03 Box Packaging Line

The box packaging line offers features that directly enhance productivity and reliability. Its automatic case erector manages precise carton opening and bottom flap folding with servo-assisted motion. The RUBBER automatic taper applies tape efficiently with consistent pressure, ensuring a professional seal. The RC2M-D conveyor maintains stable movement at 18 m/min, while the RC1M passive conveyor functions as a buffer zone to accommodate variable packaging speeds. The modular structure allows individual section replacement or future expansion without altering the entire line. Built with low-noise steel rollers, durable frames, and a PLC-based control system, it ensures long operational life and minimal maintenance. The result is reduced human intervention, fewer errors, and increased process reliability for continuous industrial operation.

How to Use LINEBOX-03 Box Packaging Line

Operating the LINEBOX-03 box packaging line requires minimal manual input. Operators load flat carton blanks into the magazine of the AUTOBOX10 erector, which automatically extracts, opens, and folds the bottom flaps. The erected cartons are transferred via the motor-driven conveyor to the packing station, where products are placed inside. After filling, the carton proceeds through the RUBBER automatic taper, where the top flaps are folded and sealed using 48–60 mm BOPP or Kraft tape. The finished boxes exit through the non-driven RC1M conveyor, ready for palletizing or dispatch. The system includes emergency stop buttons and adjustable height stands for ergonomic operation. Routine inspection of belts, air pressure, and sensors ensures smooth performance.

Where to Use LINEBOX-03 Box Packaging Line

The box packaging line is suitable for enterprises engaged in high-volume or continuous packaging of standardized carton sizes. Typical applications include food and beverage manufacturing, e-commerce distribution centers, electronics assembly plants, pharmaceutical packaging lines, and logistics warehouses. Any facility requiring uniform carton erection and sealing benefits from this system. It is particularly efficient for secondary packaging or final product dispatch stages where speed and consistency are critical. Companies with fluctuating order volumes can use the modular layout to adapt easily between batch sizes without complex reconfiguration.

Design and Compatibility of LINEBOX-03 Box Packaging Line

The LINEBOX-03 box packaging line features a compact design measuring approximately 6095 mm in total length and 2085 mm in overall width. The working height of 650 mm ensures ergonomic operation for standing personnel. The steel frame structure provides mechanical rigidity, while adjustable legs facilitate height alignment with existing conveyors. The system is compatible with carton materials of various grades, including single-wall and double-wall corrugated boxes. The automatic taper accepts BOPP or Kraft tapes within the 48–60 mm range, allowing flexibility for different sealing standards. The modular interface supports integration with upstream and downstream automation such as labeling, weighing, or palletizing units.

Performance and Capabilities of LINEBOX-03 Box Packaging Line

The box packaging line maintains throughput efficiency while ensuring consistent sealing quality. The servo-driven case erector provides precise motion control, while the PLC system synchronizes timing across the conveyors and taper. The line operates steadily at a nominal rate of 12 boxes per minute, suitable for mid-scale industrial operations. The low-noise drive system (< 60 dB) minimizes operator fatigue. The RC2M-D conveyor features a gear ratio of 12.5:1 for optimal torque and speed balance. The taper applies pressure-controlled sealing to prevent tape failure during transport. This coordinated setup ensures minimal product handling time, consistent packaging accuracy, and extended machine service life.

Safety and Durability of LINEBOX-03 Box Packaging Line

The LINEBOX-03 box packaging line includes several safety measures to protect operators and maintain long-term reliability. Each module is fitted with emergency stop switches and transparent safety guards to prevent access to moving parts. The pneumatic systems include pressure regulators and air filters to ensure controlled and safe operation. The robust steel construction and powder-coated surfaces enhance corrosion resistance in industrial environments. Electrical components are compliant with CE safety standards, ensuring conformity with European regulations. Designed for 24-hour operation, the system is engineered to sustain prolonged cycles without performance degradation, making it suitable for demanding production lines.

Adjustments and Maintenance of LINEBOX-03 Box Packaging Line

The box packaging line requires minimal adjustment for routine operation. Carton size changes are handled through handwheel or pneumatic adjustments in the case erector and taper modules. Operators can switch formats within minutes without tools. Preventive maintenance includes lubricating rollers, inspecting belts and sensors, and checking tape tension. The control interface provides diagnostic alerts and cycle counters for maintenance scheduling. Because of its low-wear design and accessible components, downtime for servicing is minimal. Following standard maintenance procedures ensures maximum efficiency and extends the overall service life of the system.

Buy LINEBOX-03 Box Packaging Line

To purchase the LINEBOX-03 box packaging line, clients can select the preferred configuration and click ADD TO CART for direct order placement or GET OFFER to receive a personalized quotation based on production requirements. The system offers a proven method to reduce manual packaging effort, improve throughput, and enhance carton presentation quality. Its combination of precision engineering, energy efficiency, and modular design makes it a strategic investment for any enterprise seeking to modernize packaging operations. With reliable after-sales service and available spare parts, LINEBOX-03 ensures continuous operation and long-term value for industrial users.

The post LINEBOX-03 Box packaging Line – 720 boxes/h appeared first on ROBOMATIS®.

SHRINKCOMBO Shrink Wrapping Machine integrates two industrial packaging devices: the Automatic Side Sealer A450 and the Shrink Tunnel V4530. This system is designed to optimize packaging processes in manufacturing and distribution operations by combining precision sealing with efficient heat shrinking. With a robust power supply of 200V, 1.5KW for the sealer and a high-efficiency thermal cycle mechanism in the shrink tunnel, SHRINKCOMBO ensures consistent output quality and operational reliability. The Automatic Side Sealer A450 supports a maximum sealing height of 250mm and features precise temperature control via PID technology, while the Shrink Tunnel V4530 employs integrated hot air circulation facilitating rapid heating and uniform shrinkage for various product sizes. The system’s conveyor speed controls allow for flexible adjustment catering to production line requirements. Primarily used within food, chemical, and electronics industries, SHRINKCOMBO contributes to improving packaging integrity and presentation, ensuring products are securely enclosed and protected during transport and storage.

Product dimensions Automatic Side Sealer A450:

• Minimal product dimensions: L:5cm, W: 5cm, H:2cm
• Max product dimensions: W+H<420mm , Length unlimited, H<150mm

Product dimensions  Shrink Tunnel V4530:

• Minimal product dimensions: No limit
• Max product dimensions: 1400*350*250 (L*W*H)

SHRINKCOMBO Shrink Wrapping Machine video



FAQ of SHRINKCOMBO Shrink Wrapping Machine

1. What product sizes and types can the shrink wrapping machine handle?The SHRINK WRAPPING MACHINE accommodates a wide range of product dimensions, with the side sealer supporting packaging heights up to 250mm. It is suitable for various industries including food, chemicals, and electronics. Clarifying product size compatibility ensures the machine fits your packaging needs.
2. What is the production speed or throughput capability?Production speed varies by model, but SHRINKCOMBO offers adjustable conveyor speed to match line requirements, enabling efficient packaging cycles for both low and high volume operations. Understanding throughput helps meet your packaging targets.
3. What types of shrink films are compatible?This machine supports common shrink films such as POF, PVC, and polyethylene. Compatibility with your preferred film type affects packaging quality and cost. Confirm film compatibility with your supplier.
4. Are there limitations on product shape or weight?The SHRINK WRAPPING MACHINE is versatile to seal and shrink products of diverse shapes and weights within specified size limits. Heavy or irregular items may require custom adjustments or a different model.
5. What are the power requirements and energy consumption?Operating on 200V power (1.5KW for the side sealer and appropriate rating for the shrink tunnel), energy efficiency is supported by PID temperature controllers minimizing waste heat. Ensure electrical infrastructure compatibility.
6. What safety features are incorporated?The machine includes emergency stop buttons, protective guards, and low-voltage controls to protect operators during operation. These features comply with industrial safety standards.
7. How easy is it to operate and maintain the machine?The system is designed with user-friendly controls and requires routine maintenance including part inspections and lubrication. Manuals provide troubleshooting and replacement part information to facilitate upkeep.
8. What is the machine’s footprint and installation requirements?The SHRINK WRAPPING MACHINE is compact for industrial lines, though exact dimensions should be verified against available floor space. Proper installation by qualified personnel is recommended for optimal performance.
9. How does this machine compare with competing shrink wrapping solutions?SHRINKCOMBO integrates advanced sealing and shrinking in one system with superior temperature control and modular design for flexible operation, offering reliability and value unmatched by simpler standalone units.
10. What are the warranty and post-purchase support options?The machine typically comes with a one-year warranty and lifetime maintenance options. Technical support and spare parts availability ensure long-term operational reliability.

Specifications of SHRINKCOMBO Shrink Wrapping Machine

ROI – Efficiency Gains with SHRINKCOMBO Shrink Wrapping Machine

SHRINKCOMBO Shrink Wrapping Machine enables companies to optimize packaging operations by reducing manual labor, increasing throughput, and ensuring consistent packaging quality that minimizes product damage. The automation of sealing and shrinking processes allows for faster cycle times compared to manual or semi-automatic systems, resulting in improved production line efficiency. With adjustable sealing and conveyor speeds, the system adapts to varying packaging volumes, reducing downtime associated with mechanical adjustments. The high precision offered by the PID temperature controllers reduces material waste and energy consumption by maintaining optimal temperature profiles. This operational efficiency translates to cost savings over time, contributing to a rapid return on investment. Further, the equipment’s robust build quality minimizes maintenance requirements and downtime, ensuring prolonged operational availability in demanding industrial environments.

Key Features and Benefits of SHRINKCOMBO Shrink Wrapping Machine

SHRINKCOMBO combines the strengths of precise side sealing and efficient heat shrinking. The system features a technologically advanced PID temperature controller and solid-state relay for consistent heat management, which ensures uniform sealing and shrink results. The adjustable conveyor belt speed allows synchronization with production lines, enhancing workflow integration. Its integrated hot air circulation system accelerates the shrinking process while reducing energy waste. The machine supports a wide range of product sizes with up to 250mm sealing height, allowing flexibility across industries. Benefits include improved packaging integrity, increased throughput, reduced operational labor, and consistent product presentation. These features directly contribute to operational efficiency and product protection during storage and shipping.

How to Use SHRINKCOMBO Shrink Wrapping Machine

The SHRINKCOMBO shrink wrapping machine is designed for user-friendly operation, ensuring ease of use in industrial settings. First, operators prepare products for sealing by positioning them onto the conveyor. Next, the side sealer is engaged to hermetically seal the shrink film around the product using adjustable temperature and time controls tailored to the film type and product size. Once sealed, the product automatically transfers into the shrink tunnel where the integrated hot air system evenly heats the film causing it to snugly conform. Conveyor speed adjustment ensures the product spends sufficient time in the tunnel for complete shrinkage. Regularly, operators monitor temperature and conveyor settings via the control panels to maintain consistent results. Safety features include emergency stops and protective covers to prevent accidental contact with heated surfaces, ensuring secure operation. Training requirements are minimal due to clear interface design and mechanical precision.

Where to Use SHRINKCOMBO Shrink Wrapping Machine

The SHRINKCOMBO shrink wrapping machine is highly suitable for enterprises in food processing, chemical manufacturing, electronics assembly, and other sectors requiring reliable product packaging. Its flexibility with a range of product shapes and materials supports usage in packaging bulk goods, boxed products, and delicate electronic components. Companies seeking to improve packaging line speed, product protection, and consistent presentation will benefit from its capabilities. Operations requiring compliance with industry packaging standards or enhanced packaging aesthetics will find SHRINKCOMBO ideal. Distribution centers and warehouses prioritizing durability in transport packaging also utilize this machine to reduce damage risk and improve shelf presence.

Design and Compatibility of SHRINKCOMBO Shrink Wrapping Machine

Designed for integration into existing packaging lines, SHRINKCOMBO combines a compact Automatic Side Sealer unit with a robust Shrink Tunnel capable of handling product heights up to 250mm. The machine’s modular structure allows compatibility with various shrink film types and thicknesses commonly used in industrial packaging. Its conveyor belt system features adjustable speed controls to accommodate different product sizes and shapes efficiently. The use of PID-controlled heating elements in the shrink tunnel ensures precision temperature management tailored to film properties, reducing the risk of over or under-shrinking. Overall design focus emphasizes operational reliability, ease of maintenance, and seamless workflow integration within diversified packaging environments.

Performance and Capabilities of SHRINKCOMBO Shrink Wrapping Machine

The SHRINKCOMBO machine delivers high-performance sealing and shrinking capabilities that address demands of modern packaging processes. The side sealer’s adjustable sealing time and temperature ensure secure bonding for varied film materials, creating strong and consistent seals required for industrial packaging. The shrink tunnel’s thermal cycling system enables rapid heating and cooling, optimizing cycle times without compromising product safety. Conveyor speed adjustment enhances throughput control while maintaining shrink quality. The machine’s operational stability and repeatability contribute to minimizing packaging defects, thus supporting strict quality assurance protocols. Joint strength and tension capacity are optimized to withstand handling and transit stresses, safeguarding enclosed goods.

Safety and Durability of SHRINKCOMBO Shrink Wrapping Machine

Operator safety is prioritized in SHRINKCOMBO’s design with multiple safety mechanisms including emergency stop switches, protective guards around heated components, and low-voltage electrical systems to reduce risk of injury during operation. The machine materials and construction are selected to withstand harsh industrial environments, including exposure to dust, moisture, and continuous operation cycles. Durable components ensure reliability over extended use, minimizing downtime due to mechanical failures. These durability and safety features make SHRINKCOMBO suitable for rigorous daily use in demanding packaging facilities where operator protection and machine longevity are essential.

Adjustments and Maintenance of SHRINKCOMBO Shrink Wrapping Machine

SHRINKCOMBO shrink wrapping machine offers a range of adjustable settings such as sealing temperature, sealing time, conveyor speed, and tunnel blower intensity to suit diverse packaging materials and product sizes. Routine maintenance activities are straightforward, involving regular inspection of heating elements, conveyor belts, and sealing components to ensure consistent performance. Lubrication of moving parts and prompt replacement of worn elements are critical to prevent unexpected downtimes. Adherence to the maintenance schedule maximizes machine lifespan and maintains operational efficiency. User manuals include detailed troubleshooting guidance and replacement part listings to facilitate internal maintenance operations.

Buy SHRINKCOMBO Shrink Wrapping Machine

SHRINKCOMBO shrink wrapping machine offers a comprehensive packaging solution designed to enhance operational efficiency and packaging quality in industrial environments. This machine is a strategic investment for enterprises seeking to automate sealing and shrinking processes with dependable and precise equipment. To acquire SHRINKCOMBO, purchasers may click on “ADD TO CART” for immediate purchase or select “GET OFFER” to obtain a personalized quotation. This ensures flexibility in procurement options tailored to corporate needs. Investing in SHRINKCOMBO supports improving productivity, reducing packaging downtime, and elevating product protection standards in competitive markets.

The post SHRINKCOMBO shrink wrapping machine – Automatic Side Sealer A450 – 15m/min – Highest packing 150mm + Shrink Tunnel V4530 – 10m/min – Max product: 1400*350*200H mm appeared first on ROBOMATIS®.